Simba International is Superlative Ultrasonic Plastic Welding Machine manufacturers, suppliers, dealers, exporters in Kenya. Ultrasonic Plastic Welding Machine is a high-precision machine that is used to join thermoplastic components with ultrasonic vibrations of high frequencies.
Unlike the earlier methods of welding, whereby the welder requires adhesives, solvents, or heat sources, ultrasonic welding requires the welder to apply mechanical vibrations of the ultrasonic frequency (20 kHz to 40 kHz) to localized portions of the interface of plastic components that are subsequently melted and fused.
Ultrasonic type of plastic welding is common in the automotive, electronic, medical, packaging and consumer goods industries due to its speed, cleanliness, as well as repeatability. It allows one to perform intense, correct and aesthetically pure welding without introducing any kind of contaminant or destroying fragile components.
What is an Ultrasonic Plastic Welding Machine?
This machine is a special machine that is used to weld two thermoplastic parts using high-frequency ultrasonic vibration. These vibrations typically occur in the frequency range of 20Hz to 40Hz, which causes the local frictional heating on the interface of the plastic components that weld the material together as the molten material is pressed against it. Once the vibrations have stopped, the molten part will solidify, making a powerful, precise and permanent connection. It is a fast and inexpensive form of welding that is clean since it does not use adhesives, screws and solvents.
Types of Ultrasonic Plastic Welding Machine:
Being as Ultimate Ultrasonic Plastic Welding Machine manufacturers in Kenya, we provided different types which are given below.
- Ultrasonic Spot Welders: Ultrasonic Plastic Welding Machine in Kenya is used to weld small and discrete points on a part and is of great popularity because of their efficiency.
- Handheld Welder: This is the most efficient and flexible tool that can be used on large components or in varying situations that need welding (handheld). They can be supplied in varying frequencies, e.g., 20 kHz and 35 kHz, to match any material
- Rotary Welder: Ultrasonic Plastic Welding Machine, This one applies a continuous welding process, which is usually controlled by a pneumatic system, to large volume production.
- Tabletop and Automated Systems: They are stronger machines that may be of standard tabletop models or of a full line of automated production. They should be more precise and reliable.
Technical Specification of Ultrasonic Plastic Welding Machine:
We've added below a specialized table of Ultrasonic Plastic Welding Machine in Kenya that provides further Technical Specification information
| Parameter |
Specification |
| Frequency |
20 kHz / 28 kHz / 35 kHz / 40 kHz |
| Power Output |
500 W – 4200 W |
| Input Voltage |
230V AC, 50/60 Hz, Single Phase |
| Welding Time |
0.01 – 9.99 sec |
| Air Pressure |
0.1 – 0.6 Mpa |
| Welding Control Mode |
Time / Energy / Distance |
| Amplitude Range |
10% – 100% Adjustable |
| Horn Material |
Titanium / Aluminum Alloy |
| Actuation System |
Pneumatic / Servo |
| Cooling Method |
Air Cooling / Optional Water Cooling |
| Controller Type |
Digital Microprocessor-Based |
| Display Interface |
LCD / Touchscreen |
| Stroke Length |
75 mm – 100 mm |
| Frame Material |
Steel / Aluminum |
| Protection System |
Overload, Overheat & Safety Interlock |
| Operating Temperature |
5°C – 45°C |
| Dimensions |
600 × 400 × 1200 mm (Approx.) |
| Machine Weight |
60 – 120 kg (Model Dependent) |
Benefits/Features of Ultrasonic Plastic Welding Machine:
As Ultrasonic Plastic Welding Machine suppliers in Kenya, we provided different Benefits according to durability which are given below.
- Fast and Efficient Process: A few seconds are enough to perform welding, thus increasing production velocity and throughput.
- Strong and Precise Joints: Ultrasonic Plastic Welding Equipments Bonds do not break around materials and give straight, regular high bond bonds.
- No Need for Consumables: Hot Plate Plastic Welder Saves on material costs- removes glues, screws, bolts or solvents in Ultrasonic Plastic Welding Machine manufacturers in Kenya.
- Environmentally clean and ecologically green: EW Series Ultrasonic Plastic Welding Machine is a non-solve-free process, non-fume process which does not produce contaminants.
- Energy Efficient: Localized energy is used and helps to reduce power consumption compared to other traditional methods of welding.
Key characteristics of Ultrasonic Plastic Welding Machine:
As Ultrasonic Plastic Welding Machine exporters in Kenya, we provided different Key characteristics according to process which are given below.
- Controlled Energy Delivery: Ultrasonic Spot welding machine, Changes electrical energy into mechanical vibrations to produce some localized heat at the joint interface.
- Rapid Welding Cycle: Welding can be completed between $0.1$ to $3 \text{ seconds}$, hence high productivity.
- Precision Welding Head: Ultrasonic Plastic Welding Press Machines Puts on proper pressure and alignment to ensure high-quality welds.
- Digital Control Panel: Ultrasonic welding machine is Allows adjustment and regulation of the welding parameters, amplitude, time and pressure.
Applications of Ultrasonic Plastic Welding Machine:
Serve as Ultrasonic Plastic Welding Machine dealers in Kenya, it is applicable in different sites which are given below.
- Automotive Industry: Instrument, dashboard, door trims, sensor, filter and lighting welding. Automatic Ultrasonic Plastic Welding Machine Laminating the interior and exterior plastic parts in a highly accurate and strong manner.
- Electronics Industry: The thermal damage was not present on the delicate electronic parts that were delicate. and Connector assembly, switch assembly, sensor assembly, casing assembly and battery enclosure assembly.
- Medical & Healthcare Sector: Medical Equipments such as IV filters, masks, syringes, catheters and diagnostic equipment. Bonds are sterile, clean and particle-free.
- Packaging Industry: Plastic containers, clamshell and blister pack packaging. Applications: utilized in food packaging, in pharmaceutical packaging, as well as in cosmetic packaging.
- Consumer Goods: In these products, domestic tools, accessories in daily and mobile gadgets are Produces good, aesthetic and tamper- resistant welds.
Why Select Us as an Ultrasonic Plastic Welding Machine?
- Advanced Technology: The ultrasonic systems are state-of-the-art and they are applied to maximum precision, reliability and efficiency to provide the perfect quality of the weld.
- Customized Solutions: Our machines are capable of being tailored to the various types of materials, component design and production requirements.
- High Performance/Consistency: We have designed our machines to be utilized in the industrial processes over and over again, and this gives them their consistency in results even when they are working in the large-scale production centers.
Simba International is Excellent Ultrasonic Plastic Welding Machine manufacturers, suppliers, dealers, exporters in Kenya, the Ultrasonic Plastic Welding Machine is an ideal combination of high-technological machines, high engineering, and low-waste production. The ultrasonic welding process is fast, clean and dependable in welding thermoplastic materials that do not need any adhesive or solvent, hence making it very efficient and producing consistent performance and is universally applicable to all industries. There is no need to look far to find out why we are the best choice to use when it comes to achieving the excellence in your business through the use of our ultrasonic welding solutions, your ultrasonic welding solutions.